Honda HR-V: Water Outlet Removal and Installation
Removal
1. Engine Coolant - Drain
2. Connector (CMP Sensor) - Disconnect
3. Connector (ECT Sensor 1) - Disconnect - Refer to: ECT Sensor 1 Removal and Installation, or ECT Sensor 2 Removal and Installation
4. Connector (EGR Valve) - Disconnect
5. Positive Cable and Connector (Alternator) - Disconnect
NOTE: Remove the positive cable clamp at the same time.
6. Cylinder Head Cover Harness Holder - Move
7. Breather Hose - Disconnect
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- Disconnect the breather hose (A).
8. Harness Holder - Move
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- Remove the harness clamp (A)
- Remove the bracket (B)
- Move the harness holder (C)
- Remove the bracket (D).
9. Upper Radiator Hose and Water Bypass Hose - Disconnect
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- Disconnect the upper radiator hose (A) and the water bypass hose (B).
10.Water Outlet - Remove
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11.ECT Sensor 1 - Remove
- Remove ECT sensor 1 - Refer to: ECT Sensor 1 Removal and Installation, or ECT Sensor 2 Removal and Installation as needed.
Installation
1. ECT Sensor 1 - Install
- If ECT sensor 1 is removed, install the ECT sensor 1 - Refer to: ECT Sensor 1 Removal and Installation, or ECT Sensor 2 Removal and Installation.
2. Water Outlet - Install
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Fig. 4: Water Outlet With Torque Specifications
- Apply liquid gasket to the cylinder head mating surface of the water outlet.
- Install the water outlet.
3. Upper Radiator Hose and Water Bypass Hose - Connect
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- Connect the upper radiator hose (A) and the water bypass hose (B).
4. Harness Holder - Install
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Fig. 5: Harness Holder With Torque Specifications
- Install the bracket (A) and the harness holder (B)
- Install the bracket (C) and the harness clamp (D).
5. Breather Hose - Connect
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- Connect the breather hose (A).
6. Cylinder Head Cover Harness Holder - Install
7. Positive Cable and Connector (Alternator) - Connect
NOTE: Install the positive cable clamp at the same time.
8. Connector (EGR Valve) - Connect
9. Connector (ECT Sensor 1) - Connect - Refer to: ECT Sensor 1 Removal and Installation, or ECT Sensor 2 Removal and Installation
10.Connector (CMP Sensor) - Connect
11.Engine Coolant - Refill/Air Bleed
WATER PUMP REMOVAL AND INSTALLATION
Removal and Installation
1. Engine Coolant - Drain
2. Drive Belt Auto-Tensioner - Remove
3. Water Pump - Remove
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Fig. 6: Water Pump With Torque Specifications
4. All Removed Parts - Install
- Install the parts in the reverse order of removal.
NOTE:
- Inspect and clean the O-ring groove and the mating surface of the engine block.
- After installing all the removed parts, refill the radiator with engine coolant, and bleed the air from the cooling system.
READ NEXT:
Inspection/Adjustment
WATER PUMP INSPECTION
Inspection
1. Water Pump Pulley Mounting Bolt - Loosen
Loosen the bolts (A).
2. Drive Belt - Remove
3. Water Pump Pulley - Remove
4. Water Pump - Inspect
Turn the water p
Description
COOLING FAN CONTROL SYSTEM DESCRIPTION - OVERVIEW
Overview
Receiving various signals, such as coolant temperature signals and
refrigerant compression signals, from
sensors, the PCM performs the fan c
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