Honda HR-V: Rear Damper Removal, Installation, and Inspection
Exploded View
1. Rear Damper - Exploded View
Exploded View
Removal
NOTE: Unless otherwise indicated, illustrations used in the procedure are for
2WD model.
1. Vehicle - Lift
2. Rear Wheel - Remove
3. Damper Lower Side - Remove
- Position a floor jack under lower spring seat (A) of the axle beam. Do
not place the floor jack under the center of the axle
beam
- Raise the floor jack until the suspension begins to compress
- Remove the damper mounting bolt (B).
4. Cargo Side Lining Lid - Remove
5. Damper Upper Side - Remove
- Remove the flange nut (A) while holding the damper shaft (B) with a hex
wrench (C)
- Remove the spring washer (D), the damper mounting washer (E), and the
damper mounting urethane (F).
6. Rear Damper - Remove
- Remove the damper unit (A).
NOTE: When removing the damper unit, hold the lower part of the damper unit
to prevent the
damper from coming off.
Inspection
1. Rear Damper - Inspect
- Install a flange nut on the damper shaft end, and set the socket wrench
and T-handle on the nut
- Compress the damper assembly by hand, and check for smooth operation
through a full stroke, both compression and extension. The damper
should extend smoothly and constantly when compression is released. If it
does not, the gas is leaking and the damper should be replaced
- Check for oil leaks, abnormal noises, and binding during these tests.
Installation
NOTE: Unless otherwise indicated, illustrations used in the procedure are for
2WD model.
1. Rear Damper - Install
- Install the damper unit (A).NOTE: When installing the damper unit, hold
the lower part of the damper unit to prevent the damper
from coming off.
2. Damper Lower Side - Install
Fig. 22: Rear Damper Lower Mount Bolt Torque Specifications
- Position a floor jack under lower spring seat (A) of the axle beam. Do
not place the floor jack under the center of the axle beam
- Raise the floor jack until the suspension begins to compress
- Loosely install a new damper mounting bolt (B)
- Raise the rear suspension with the jack until the vehicle just lifts off
of the safety stands, then tighten the damper mounting bolt to the specified
torque.
3. Damper Upper Side - Install
- Install the damper mounting urethane (A), the damper mounting washer
(B), and the spring washer (C)
- Loosely install the flange nut (D).
Fig. 23: Rear Damper Upper Mount Torque Specifications
- Tighten the flange nut (A) to the specified torque while holding the
damper shaft (B) with a hex wrench (C).
4. Cargo Side Lining Lid - Install
5. Rear Wheel - Install
6. Wheel Alignment - Check
READ NEXT:
Exploded View
1. Hub Bearing Unit - Exploded View
Exploded View
Fig. 24: Rear Hub bearing Exploded View With Torque Specifications
Removal & Installation
NOTE: Refer to the Exploded View as neede
Exploded View
1. Hub Bearing Unit - Exploded View
Exploded View
Fig. 26: Rear Hub Bearing Exploded View WIth Torque Specifications
Removal & Installation
NOTE: Refer to the Exploded View as neede
Removal
1. Vehicle - Lift
2. Rear Wheels - Remove
3. Wheel Speed Sensor Wire Bracket - Remove (Left Side)
4. Brake Hose - Remove (Right Side)
5. Muffler - Remove
6. Propeller Shaft - Remove
7. Breat
SEE MORE:
Special Tools Required
Mainshaft Holder 07GAJ-PG20110
Mainshaft Base 07GAJ-PG20130
Adjustment
NOTE:
Take measurements at normal room temperature.
Clean all parts thoroughly before installation.
1. Mainshaft Thrust Clearance - Adjust
Remove the 72 mm shim (A) and oil guide plate M.
Thoro
Inspection
1. Mainshaft Assembly Clearance - Inspect
Support the bearing inner race with an appropriate sized socket (A), and
push down
on the mainshaft (B)
Measure the clearance between 2nd gear (C) and 3rd gear (D) with a
feeler gauge
(E).
If the clearance exceeds the service limit, go