Honda HR-V: Front Brake Caliper Removal and Installation
Removal
Do not spill brake fluid on the vehicle; it may damage the paint. If brake fluid does contact the paint, wash it off immediately with water.
NOTE: After removal, plug the ends of the hoses and the joints to prevent spilling brake fluid.
1. Vehicle - Lift
2. Front Wheels - Remove
3. Brake Caliper Body - Remove
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- Remove the banjo bolt (A), and disconnect the brake hose (B) from the caliper body (C)
- Remove the flange bolts (D) while holding respective caliper pins (E) with a wrench.
4. Brake Pad - Remove
5. Caliper Pin and Pin Boot - Remove
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- Remove caliper pin A and caliper pin B.NOTE : The upper and lower caliper pins are different. During installation, make sure the caliper pins are in the proper positions
- Remove the pin boots (C).
Installation
Do not spill brake fluid on the vehicle; it may damage the paint. If brake fluid does contact the paint, wash it off immediately with water.
1. Caliper Pin and Pin Boot - Install
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- Apply a thin coat of Honda caliper grease (P/N 08C30- B0224M) to caliper pin A, caliper pin B, and the new pin boots (C)
- Install the pin boots
- Install caliper pin A and caliper pin B.
NOTE :
- Make sure that the pin boots are properly positioned into the grooves (D) of the caliper pin and the grooves (E) of the caliper bracket.
- Make sure that caliper pin A and caliper pin B are installed correctly. The upper caliper pin and the lower caliper pin are different. If caliper pin A and caliper pin B are installed in the wrong location, it will cause vibration, uneven or rapid brake pad wear, and possibly uneven tire wear.
- Remove air from within the pin boots.
2. Brake Pad - Install
3. Brake Caliper Body - Install
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Fig. 12: Brake Caliper Mouting Bolt And Brake Hose Torque Specifications
- Install the caliper body (A)
- Install the flange bolts (B), and tighten it to the specified torque while holding respective caliper pins (C) with a wrench
- Connect the brake hose (D) to the caliper body with the banjo bolt (E) and new sealing washers (F).
4. Brake System - Bleed
5. Brake Hose and Line - Check
NOTE:
- Check for leaks at hose and line joints or connections, and retighten if necessary.
- Check the brake hoses for interference and twisting.
6. Front Wheels - Install
READ NEXT:
Front Brake Disc Removal and Installation
Removal & Installation
NOTE: Keep grease away from the brake disc and the brake pads.
1. Vehicle - Lift
2. Front Wheels - Remove
3. Brake Caliper - Remove
Fig. 13: Brake Caliper Mounting Bolt Tor
Rear Brake Caliper Removal and Installation
Removal
Do not spill brake fluid on the vehicle; it may damage the paint. If brake
fluid does contact the paint, wash it off
immediately with water.
NOTE: Unless otherwise indicated, illustrations
Rear Brake Disc Removal and Installation
Removal & Installation
NOTE:
Keep grease away from the brake disc and the brake pads.
Unless otherwise indicated, illustrations used in the procedure are for
2WD model.
1. Vehicle - Lift
2.
SEE MORE:
Lifters
NOTE: Examples used in this article are general in nature and do not
necessarily relate
to a specific engine or system. Illustrations and procedures have been chosen
to guide mechanic through engine overhaul process. Descriptions of processes
of cleaning, inspection, assembly and machine shop pract
DTC Troubleshooting 68-11: Brake Pedal Position Switch Stuck OFF
NOTE:
Troubleshoot any PGM-FI DTCs first.
Before you troubleshoot, review the how to troubleshoot the VSA system.
1. VSA modulator-control unit performance check:
Start the engine.
Check the parameter(s) below with the HDS. Do not press the brake pedal.
Is there 10 MPa or less?
YES
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