Honda HR-V: Intermediate Shaft Disassembly and Reassembly
Special Tools Required
Half Shaft Base 07NAF-SR30101

Oil Seal Driver, 44.5 mm 07947-SB00100

Driver Handle, 15 x 135L 07749-0010000

Bearing Driver Attachment, 52 x 55 mm
07746-0010400

Oil Seal Driver, 65 mm 07JAD-PL90100

Bearing Driver Attachment, 35 mm I.D.
07746-0030400

Exploded View
1. Intermediate Shaft - Exploded View

Fig. 2: Exploded View Of Intermediate Shaft
Disassembly
1. Intermediate Shaft - Remove

- Remove the outer seal (A)
- Remove the external snap ring (B).

- Press the intermediate shaft (A) out of the intermediate shaft bearing
(B) using the half shaft base and a press.
NOTE: Be careful not to damage the bearing support ring (C) on the
intermediate shaft during disassembly.
2. Intermediate Shaft Bearing - Remove

- Remove the internal snap ring (A).

- Press the intermediate shaft bearing (A) out of the bearing support (B)
using
the half shaft base, the 65 mm oil seal driver attachment, and a press.
Reassembly
Refer to the Exploded View as needed during this procedure.
1. Intermediate Shaft Bearing - Install

- Clean the disassembled parts with solvent.
NOTE: Do not wash the rubber parts with solvent.
- Dry the disassembled parts with compressed air.
- Press a new intermediate shaft bearing (A) into the bearing support (B)
using
the 52 x 55 mm bearing driver attachment, the 15 x 135L driver handle, and a
press.

- Install the internal snap ring (A).
2. Intermediate Shaft - Install

- Press the intermediate shaft (A) into the shaft bearing (B)
using a press.

- Install the external snap ring (A).

- Install a new outer seal (A) into the bearing support (B) using the 65
mm oil seal
driver, the half shaft base, and a press. Press in the seal until it is even
with the
surface of the bearing support.
READ NEXT:
Special Tools Required
Slide Hammer 5/8"-18 UNF, commercially available
Threaded Adapter, 22 x 1.5 mm 07XAC-001010A
Boot Band Clamp Tool Kent-Moore J-35910 or
equivalent, commercially available
CV
SEE MORE:
Special Tools Required
Ball Joint Thread
Protector, 12 mm
07AAFSDAA100
Ball Joint Thread
Protector, 14 mm
071AF-SZNA100
Ball Joint
Remover, 32 mm
07MAC-SL00102
Ball Joint
Remover, 28 mm
07MAC-SL00202
Removal
Always use a ball joint remover to disconnect a ball joint. Do not strike the
housing
Disassembly/Reassembly
The fuel filter should be replaced whenever the fuel pressure drops below the
specified value, after making sure
that the fuel pump and the fuel pressure regulator are OK.
Fuel Pump/Fuel Gauge Sending Unit
1. Fuel Tank Unit - Remove - Refer to: Fuel Tank Unit Removal and
Ins