Honda HR-V: Fuel Tank Unit Disassembly and Reassembly (AWD)
Disassembly/Reassembly
The fuel filter should be replaced whenever the fuel pressure drops below the
specified value, after making sure
that the fuel pump and the fuel pressure regulator are OK.
Fuel Pump/Fuel Gauge Sending Unit
1. Fuel Tank Unit - Remove - Refer to: Fuel Tank Unit Removal and
Installation (2WD), or Fuel Tank
Unit Removal and Installation (AWD)
2. Fuel Pump/Fuel Gauge Sending Unit - Remove
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Remove the fuel level sensor (fuel gauge sending unit) (A) from the fuel tank
unit (fuel pump).
NOTE: Be careful not to bend or twist the fuel level sensor arm (B)
excessively.
3. All Removed Parts - Install
- Install the parts in the reverse order of removal.
NOTE:
- When connecting the wire harness, make sure the connection is secure
and the connector is
firmly locked into place.
- Be careful not to bend or twist the fuel level sensor arm
excessively.
Fuel Pressure Regulator
4. Fuel Tank Unit - Remove - Refer to: Fuel Tank Unit Removal and
Installation (2WD), or Fuel Tank
Unit Removal and Installation (AWD)
5. Fuel Pressure Regulator - Remove
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- Remove the reservoir (A).
NOTE: Be careful not to bend or twist the
fuel level sensor arm excessively
- Remove the bracket (B)
- Remove the fuel pressure regulator (C) and the backup ring (D).
6. All Removed Parts - Install
- Install the parts in the reverse order of removal with a new O-ring.
NOTE:
- Coat the O-ring with clean engine oil; do not use any other oil or
fluid.
- Do not pinch the O-ring during installation.
- Use all the new parts supplied in the pressure regulator replacement
kit.
- Be careful not to bend or twist the fuel level sensor arm
excessively.
Fuel Filter
7. Fuel Tank Unit - Remove - Refer to: Fuel Tank Unit Removal and
Installation (2WD), or Fuel Tank
Unit Removal and Installation (AWD)
8. Fuel Filter - Remove
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Remove the fuel filter set (A).
9. All Removed Parts - Install
- Install the parts in the reverse order of removal with a new O-ring.
NOTE:
- Coat the O-rings with clean engine oil; do not use any other oil or
fluid.
- Do not pinch the O-rings during installation.
- When connecting the wire harness, make sure the connection is secure
and the connectors are
firmly locked into place.
- When installing the fuel gauge sending unit, make sure the
connection is secure and the
connector is firmly locked into place. Be careful not to bend or twist
it excessively.
- Use all the new parts supplied in the fuel filter replacement kit.
Component Location Index
FUEL AND EMISSIONS SYSTEMS COMPONENT LOCATION INDEX
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USA and Canada models
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Mexico models
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USA and Canada models (2WD)
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USA and Canada models (AWD)
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Mexico models
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USA and Canada models (2WD)
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USA and Canada models (AWD)
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Mexico models
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READ NEXT:
HOW TO TROUBLESHOOT THE FUEL AND EMISSIONS SYSTEMS
Intermittent Failures
The term intermittent failure means a system may have had a failure, but it
checks OK now. If the malfunction
indicator lamp (
SEE MORE:
Special Tools Required
Fuel Pressure
Gauge
Attachment Set
07AAJ-S6MA150
Vacuum
Pump/Gauge,
0-30 inHg Snapon
YA4000A or
equivalent,
commercially
available
Inspection
1. Center Console - Remove
2. Shift Lever - Remove
NOTE: The shift cable is attached to the shift lever.
M/T: Remove the shift leve
■Front Wiper/Washer
The windshield wipers and washers can be
used when the ignition switch is in ON (II)*1.
MIST
OFF
INT: Low speed with
intermittent
LO: Low speed wipe
HI: High speed wipe
■ MIST
The wipers run at high speed until you release
the lever.
■ Wiper switch (OFF, INT, LO, H